Hydraulic Systems

Complete, turn-key hydraulic system solutions engineered for reliable performance and simplified integration—power packs, control manifolds, valves, piping, and instrumentation designed, built, and tested as one unit.

Turn-Key Solutions

Genner delivers complete, turn-key hydraulic system solutions engineered for reliable performance and simplified integration. Systems include power packs, control manifolds, valves, piping, and instrumentation — all designed, built, and tested as one unit for plug-and-play installation. Each system is tailored to meet application-specific flow, pressure, and control requirements.

How They Work

Pressurization

Hydraulic pumps pressurize fluid from the reservoir through valves and manifolds to actuators.

Control Valves

Directional, pressure, and flow control valves regulate force, motion, and speed.

Integrated Piping

Integrated piping and hose assemblies connect all components for leak-free operation.

Sensors & Control

Sensors and control logic maintain safe, precise performance.

Tested Assembly

Systems are tested as complete assemblies prior to delivery.

Hydraulic System

When to Use

Ideal applications for hydraulic systems

New installations requiring compact, pre-assembled hydraulic systems

Upgrades or replacements for outdated or inefficient setups

Applications needing precise motion, pressure control, or automated sequencing

Projects where factory-tested, ready-to-install systems reduce commissioning time

Systems demanding clean layout and reduced field assembly

System Configurations

Design Options

Configure power, control, and integration elements for turnkey hydraulic systems.

Core Modules

Power PacksFixed or variable displacement pumps, 0.25–200 kW range
Reservoirs10–500 L capacity with return filtration and level/temp monitoring
ManifoldsModular, custom, or cartridge valve blocks (CETOP or screw-in)

Controls & Layout

ValvesDirectional, proportional, servo, and load-holding types
ControlsPLC/HMI interfaces, pressure and flow feedback, manual or automatic
MountingSkid, frame, wall, or mobile integration

Materials & Fluids

MaterialsCarbon steel, stainless steel, aluminum manifolds
FluidsMineral oil (HLP), water-glycol, fire-resistant, or biodegradable fluids

Custom Engineering

We design and manufacture hydraulic systems tailored to your specific requirements and applications.

Custom Engineering
  • Multi-Circuit SystemsMulti-circuit and multi-pump systems for complex applications
  • Remote MonitoringRemote monitoring and diagnostics integration
  • Energy-EfficientNoise-reduced and energy-efficient designs
  • Hazardous ZoneStainless and explosion-proof builds for hazardous zones
  • PLC IntegrationIntegration with electronic control systems and PLCs

Key Benefits

  • Single-source supply: Power unit, controls, and piping integrated
  • Factory testing: Ensures performance before installation
  • Compact layouts: Modular and serviceable designs
  • Reduced time: Installation and troubleshooting simplified
  • Custom engineered: Matched to duty cycle, environment, and space constraints

Operating Envelope

  • Pressure: Up to 350 bar (5,000 psi)
  • Flow: Up to 500 L/min per circuit (higher on request)
  • Temperature: −20°C to +80°C operating range
  • Power supply: Electric (AC)
  • Note: Cleanliness per ISO 4406 critical — all systems are flushed and tested prior to dispatch

Industry Applications

Hydraulic systems power critical operations across diverse industries

Industrial Presses

Forming machines and test rigs

Marine & Offshore

Hydraulic control units (HPUs)

Construction & Mining

Machinery systems

Material Handling

Lifting equipment

Energy & Renewables

Wind, hydro, solar tracking

Mobile & Transport

Hydraulics

Automation

Motion control systems

Custom OEM

Applications

FAQs

Frequently Asked Questions

Yes. Genner provides full system design — from circuit layout and component selection to 3D modeling and control logic.

Each unit undergoes full functional and pressure testing with certified documentation.

Yes. Modular manifolds and frame layouts allow future circuit additions or power upgrades.

Ready to Move Forward?

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Share required pressure, flow, duty cycle, environment, control type, and power source.

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Technical Specs

We'll send drawings, schematics, and performance data.

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Speak to an Engineer

Get help with system sizing, integration, and control design.

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